TASTA Vibratory Finishing system incorporate a rubber lined metallic bowl of 'U' cross-section mounted on precisely calculated springs. The machines is driven by a highly efficient vibratory motor.
The open top of the bowl is to be loaded with suitable ceramic / plastic or steel media and components to be processed. Spiral vibratory motion is created when the motor rotates. Rubbing action of media against components takes place throughout the total mass instead of just the top surface, so that process cycle are substantially shorter than any other conventional method. Also they have the capability of getting more action in the recesses of components. The other advantage of the machine is that the components can be inspected and checked during the process cycle without the need to stop the machine.
VIBRATORY DEBURRING & FINISHING MACHINES
SALIENT FEATURES
MOTOR:
Genuinely Flange mounted motor with One
year guarantee. High speed and High Temp. grease used to eliminate periodical
lubrication.
LINING: PBR Lining of uniform thickness with 6
Months guarantee on single shift working basis.
VOLUME: Volume mentioned in Litres is actual
processing volume.
VIBRATIONS: Precisely engineered eccentric
weights to generate optimum vibrations.
UNLOADING: Improved design to facilitate speedy
unloading of the media.
PAINT: Water and Chemical resistant paint.
NOISE: Special bushings to reduce noise level.
BOWL: Stress relieved bowl to eliminate possibility
of cracking.
Applications: Aluminum pressure die casting, Automobile and bicycle components, Bearing cages, Compressor parts, Clutch parts, Electrical glands, Forgings, Hardwares, Investment castings, Imitation jewellery, Keys, Locks components, Machine components, Pens, Pressed tool parts, Scissors, Shock absorbers, Spectacle frames, Sintered items, Switch gear components, Tap fittings, Watch cases, Zinc aluminum based die casting "and many more....
Deburring / Finishing Media:
The choice of the consumable used in mass finishing process is critical for
achieving optimum deburring & finishing results. It is the ability to
select media of right shape, size and grade (High abrasive, Low abrasive &
fine finishing), that has done most to allow mass finishing processes to become
precision tools for metal removal. These media are a mixture of abrasive grains
bonded into either ceramic or plastic.
Ceramic Media are harder and also more
abrasive. For a given amount of metal removal they are generally more
economical. It can be offered in a multiplicity of shapes. Special sizes &
shapes can also be offered on request.
Plastic Media are softer, and it is possible
to surface finish many components with greater uniformity, that is with less
edge and corner radiusing. Smooth, although generally not luster surface finish
can be achieved. This has lower density than ceramic types & limited shapes
/ sizes.
Steel Media are H.C.H.C. or S.S. balls and
shapes. They are widely used for burnishing operations, helping to achieve
maximum luster for decorative finishing purpose. Steel media can be of
considerable value. Tacks and nails have a unique ability to pick out burrs from
very small holes and recesses when used as media with loose abrasive powder.
Chemicals / Compounds:
For mass finishing operations where parts are being deburred and finished with
abrasive media and water, the addition of a suitable compound allows better
control of the process and can enhance the cutting action, or by assisting in
developing colour and luster on components. The other reason for using compounds
are to reduce any form of corrosion during processing. Wide range of compounds
can be offered for different metals & applications, (Heavy Metal cutting,
Deburring, Derusting, Polishing and Mirror Finishing).